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This past week we installed a set of brake rotors and pads on dual rear wheel, 2005 F550 Dump. Those of you that have done this job know that this it is considerably more work than a passenger car. On the road test we heard a scraping noise from the wheels. It would come and go and sometimes even go away when you applied the brakes. After numerous times pulling the brake rotors off (which is very time consuming) we could not understand what was happening.

 

We did see marks on the backing plate where we believed the inside of the rotor was hitting. We decided to call the supplier and order another set of rotors. We installed the new rotors and the noise was still there, but different. Again we removed the rear brakes and rotors to take a look.

 

We tried repositioning the backing plate, but no luck. I could see my techs and manager was getting frustrated. I told my manager to order a set of pads and rotors from the local Ford dealer.

 

We installed the Ford parts and the noise was gone! The back of the aftermarket rotors were not the same quality as the Ford Rotors.

 

I am not going to say what aftermarket part company I bought these parts from, because I feel the quality of parts these days is an industry problem, not isolated to just one company. But I do have a personal message: NAPA, CARQUEST, Advance, O’Reilly’s, AutoZone and all the rest…Wake up!

 

This race to the bottom supplying us with cheaper and cheaper parts needs to stop. It is killing us. In your effort to give us a cheaper part, you are compromising quality. You can have cheap parts or quality parts, but not both. Choose one!

 

It’s not just one part line; the problem of poor quality is rampant.

 

The automotive aftermarket repair shop was always known for its quality. Now we are in jeopardy of losing that status. If the consumer’s perception of aftermarket is subpar with new car dealers, this will be our demise.

 

I urge shop owners to also take a long hard look at this issue too. If we focus on cheap part prices only, the race to the bottom will be littered with casualties.

 

PS: I have heard all the arguments: overseas cheap labor, competition from China, the unions in the USA, shop owners want cheap parts, if we don't have cheap parts we will loose business, our margins are thin as it is, we are forced to go to foreign countries. DID I FORGET ANY???

 

All these excuses will not amount to anything when we fail as an industry.

  • Like 4
Posted

Oddly coincidental, I was speaking to a customer of mine who happens to be a parts driver for NAPA. Out of curiosity I asked how many dealership accounts they had and he delivers to. Apparently as far as he has seen a lot of dealerships use aftermarket NAPA parts especially brakes. He also said they use the cheapest of the cheap brake parts. Go figure.

Posted

I am also finding many dealers are lowering their prices to compete with the aftermarket. Will this lead to them also offering sub-standard parts?

Here again I would like to throw out the labor reimbursement issue. I have had a few claims this year and only one gave me any relief, and that was in the way of discounted machine shop services. The part suppliers all submit to the manufacturer. I didn't buy from them!!! Very discouarging to say the least!

Posted

Joe,

We have been having the same issues on multiple make autos and trucks! I have found the groove on the rear rotors does not seem to be deep enough to accommodate the backing plate. We only buy premium rotors and still have this issue. After the 3rd DO OVER (waste of time trying to find issue) we now have to source from the OE. I have completely stopped using two well named aftermarkets, just because I cannot afford to keep doing the jobs over again!! Hope someone is reading this Forum..

 

Thanks Jim Quinn (JQ Auto)

  • Like 2
Posted

Joe,

We have been having the same issues on multiple make autos and trucks! I have found the groove on the rear rotors does not seem to be deep enough to accommodate the backing plate. We only buy premium rotors and still have this issue. After the 3rd DO OVER (waste of time trying to find issue) we now have to source from the OE. I have completely stopped using two well named aftermarkets, just because I cannot afford to keep doing the jobs over again!! Hope someone is reading this Forum..

 

Thanks Jim Quinn (JQ Auto)

 

Jim, I started this post because I want the right people to read it. I am not looking to bash any part company. But we need to get back to quality. I am doing all I can to bring these issues to the aftermarket. And I will not give up. Our future is not buying from the dealerships or OE, but our future also rests on the quality of our service and repairs.

 

Thanks to all, keep posting!

  • Like 2
Posted

Thank you Joe,

Is there any bigger "bully pulpit" than this forum where we can voice our industry pain to actually get us heard?

I suspect that manufacturers are listening to the shareholders and the bean-counters but not us. It's the proverbial "Risk Management" that replaced all common sense in today's society imo. We all saw it started small with just a comeback here and there, then it kept increasing and became "industry standard". We complained and complained and kept buying parts, not like we have a choice right? I guarantee you, that every parts manufacturer has the exactly dialed number at what point they see customer (us) defection, how soon they get a replacement and what affect it has on the bottom line. How it effects our bottom line, safety and the well been of our customer is their least concern. Please let us know if you are aware of any trade publications or any other forums where we can voice our discontent with the industry and finally get through them. If they push us out of business, and they sure doing a good job at that, they will have only dealers to sell their crappy parts to.

  • Like 1
Posted

Sometimes there are no substitute for oem parts. Just last week I had a customer with a 2005 Dodge Ram 2500HD that complained about the front end wandering. After an inspection I found all ball joints worn out, front axle u-joints bad and a wheel bearing assembly loose. He said he just had all these parts replaced a year ago at another shop. During teardown I did confirm all these parts were replaced with sub par parts. I always use oem parts for u-joints and ball joints for heavy duty trucks. For some reason the oem parts just seem to last longer. The parts were twice the price of even the best aftermarketparts like Moog but I guarantee the customer won't need to rebuild the front end for quite sometime. I've seen cheap parts fail time and time again way before they should. Sometimes there are no substitute for oem parts.

  • Like 1
Posted

I appreciate all the posts from everyone, and keep them coming. Again, I want to emphasize, we should NOT make this an opportunity to bash any aftermarket parts company. Our part suppliers do a great job everyday servicing us and for the most part help us thrive in this very tough marketplace.

 

I speak for many shop owners when I say we fear that the quality of parts is a big issue today. This dialogue is an effort to hopefully reach the right people and maybe we can start to solve this problem. I know it won't be easy, but someone must start.

 

This is an industry issue. And as I stated before, if the consumer perceives that aftermarket parts are not the same quality as OE, we are headed for trouble. The dealers will pounce on that perception and use that perception against us.

 

Lastly, we the shop owners need to be honest with ourselves too. Is part of the problem the fact that too often we ask for lower prices? Has this gotten out of hand, and are we partly to blame?

 

If we are ever to solve this problem, we need to ask the tough questions for all invloved.

  • Like 1
Posted

I appreciate all the posts from everyone, and keep them coming. Again, I want to emphasize, we should NOT make this an opportunity to bash any aftermarket parts company.  Our part suppliers do a great job everyday servicing us and for the most part help us thrive in this very tough marketplace.

 

I speak for many shop owners when I say we fear that the quality of parts is a big issue today. This dialogue is an effort to hopefully reach the right people and maybe we can start to solve this problem. I know it won't be easy, but someone must start.

 

This is an industry issue. And as I stated before, if the consumer perceives that aftermarket parts are not the same quality as OE, we are headed for trouble. The dealers will pounce on that perception and use that perception against us.

 

Lastly, we the shop owners need to be honest with ourselves too. Is part of the problem the fact that too often we ask for lower prices?   Has this gotten out of hand, and are we partly to blame?

 

If we are ever to solve this problem, we need to ask the tough questions for all invloved.

Awesome reply! As a nation our desire for cheaper has effected every aspect of daily life. Its almost as if most are preprogrammed to look for a lower price and complain if they cant find it. We've pushed the market to cheaper parts not because of our desire for higher margins so much as improving our customer relations. Im sure plenty of shops read the "three ways to improve gpm" and aggressively went for all three options. Raise prices, lower cogs and lower expenses. It sounds great but its not looking at the industry wide picture. Often I find myself telling the commercial pro at advance to not discount it more...he deserves a bonus for his hard work. I dont mind paying for quality support and parts and while the price can sting if its something like a come back, I try to avoid asking them to "help me out". We need to try this in every aspect of daily life in my opinion. Im so tired of every virtually everyone I see complaining about the price of virtually everything!

On another note I spoke with a 30 year veteran of a ford dealer today who is looking for a career change, and he says most of tge dealer market in this area is following. His main complaint? Poor quality parts, unrealistic labor times, vehicles which are of poor quality and difficult to diagnose. Is this where the quest for gpm landed them? Did they forget about their staff and the quality of service to lower prices and cost? If we focus to hard on profits its easy to loose sight of the fact our purpose is to serve our customers and correctly fix their vehicles! Maybe the same happened with the part manufacturers. Sorry for the ling off topic post lol

 

Sent from my SCH-I605 using Tapatalk 2

 

 

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  • Have you checked out Joe's Latest Blog?

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      It always amazes me when I hear about a technician who quits one repair shop to go work at another shop for less money. I know you have heard of this too, and you’ve probably asked yourself, “Can this be true? And Why?” The answer rests within the culture of the company. More specifically, the boss, manager, or a toxic work environment literally pushed the technician out the door.
      While money and benefits tend to attract people to a company, it won’t keep them there. When a technician begins to look over the fence for greener grass, that is usually a sign that something is wrong within the workplace. It also means that his or her heart is probably already gone. If the issue is not resolved, no amount of money will keep that technician for the long term. The heart is always the first to leave. The last thing that leaves is the technician’s toolbox.
      Shop owners: Focus more on employee retention than acquisition. This is not to say that you should not be constantly recruiting. You should. What it does means is that once you hire someone, your job isn’t over, that’s when it begins. Get to know your technicians. Build strong relationships. Have frequent one-on-ones. Engage in meaningful conversation. Find what truly motivates your technicians. You may be surprised that while money is a motivator, it’s usually not the prime motivator.
      One last thing; the cost of technician turnover can be financially devastating. It also affects shop morale. Do all you can to create a workplace where technicians feel they are respected, recognized, and know that their work contributes to the overall success of the company. This will lead to improved morale and team spirit. Remember, when you see a technician’s toolbox rolling out of the bay on its way to another shop, the heart was most likely gone long before that.
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